Our Capabilities
Our Areas of
Expertise
Whether it’s for a standalone power unit or for industrial machinery, we manufacture wire harnesses that deliver consistent performance, even in tough environments. What’s more, we do everything we can to simplify your operations.
Turn to us for harness engineering and design, prototyping, assembly, quality control, and additional services that provide a complete solution and give you peace of mind.
ENGINEERING & DESIGN
ENGINEERING & DESIGN
• Custom harness design from concept to production
• 2D/3D harness modelling (SolidWorks, AutoCAD, RapidHarness)
• Reverse engineering and legacy harness replication
• BOM creation and revision-controlled documentation
• Connector mating analysis and pinout validation
• Signal integrity and shielding consultation for EMI/EMC-sensitive applications
MANUFACTURING & ASSEMBLY
MANUFACTURING & ASSEMBLY
• Low to high-volume harness production
• Automated wire cutting, stripping, and crimping
• Precision soldering (including IPC-compliant hand soldering)
• Parts Kitting
• Multi-branch and complex harness layout capabilities
• Overbraiding, sleeving, looming, and custom bundling
• Potting, sealing, and strain relief options for ruggedization
• 3D Printing
CONNECTOR & TERMINAL EXPERTISE
CONNECTOR & TERMINAL EXPERTISE
• Full support for TE, Molex, Delphi/Aptiv, Amphenol, Deutsch, JST, and more
• Weatherpack, Metri-Pack, DT, DTM, DTP, and custom connector assemblies
• Pin and socket style crimping across a wide wire gauge range
• Inline fuse holders, relays, and PCB interface integration
TESTING & QUALITY CONTROL
TESTING & QUALITY CONTROL
• 100% continuity and high-pot (hi-pot) testing
• Visual inspection and first article verification
• Custom test boards and fixtures available
• In-process quality checks and documentation
VALUE ADDED SERVICES
The only thing more priceless than an “easy button” is peace of mind. We are happy to provide additional services that simplify your operations. Turn to Qualtronics for any of the following additional services:
VALUE ADDED SERVICES
• Kitting and sub-assembly packaging
• Labeling and barcoding per customer spec
• Kanban and just-in-time (JIT) delivery programs
• Private label / branding options available
• Harness traceability and serialization on request